Course Title: Advanced manufacturing processes and CNC Programming
Language of instruction: English
ECTS credits: 4 ECTS
Total workload: 60 hours (blended learning)
Target group: 20 students from Latin America + 10 students from AGH University
Course format: IMPK – Intensive International Education Programme
Course duration: October 20, 2025 – January 31, 2026
Course Description:
The course introduces students to the fundamentals and advanced concepts of conventional mechanical material-removal processes. It explores the mechanics behind cutting operations, grinding, and finishing, as well as the influence of these processes on material properties. Students will gain practical insights into cutting tool selection, tool wear mechanisms, machinability, and the impact of cutting fluids and lubrication. Moreover, they will learn the principles of CNC programming (G-code, Heidenhain and CAM) for machining operations, enabling them to apply automated machining techniques effectively. Delivered by leading experts from AGH University of Krakow, the course is part of the SPINAKER programme funded by NAWA.
Structure and Delivery Method:
Online module (45 hours):
- Dates: October 20, 2025 – January 14, 2026
- Format: synchronous interactive classes via MS Teams (lectures, discussions, quizzes)
On-site module at AGH University (15 hours):
- Arrival: January 15–16, 2026
- Practical sessions at AGH University: January 19–31, 2026 (labs, workshops, case studies)
Course Content:
Module 1: Introduction to Manufacturing (2h)
- What Is Manufacturing?
- Classification of manufacturing processes
- Materials in manufacturing
Module 2: Forming and Shaping Processes and Equipment (4h) prof. dr hab. inż. Paweł Paćko
- Metal-rolling Processes
- Metal-forging Processess
- Sheet-metal Forming Processes
Module 3:Materials in manufacturing (3h)
- What Is Manufacturing?
- Classification of manufacturing processes
- Materials in manufacturing
Module 4: Machining Processes (8h)
- Conventional machining
- Abrasive processes
- Nontraditional processes
Module 5: Fundamentals of Machining (6h)
- Mechanics of Cutting
- Cutting Forces and Power
- Temperatures in Cutting
- Tool Life: Wear and Failure
- Surface Finish and Integrity
- Cutting-tool Materials
- Cutting Fluids
Module 6: CNC Machining (2h)
- What is CNC Machining?
- CNC lathe components
- CNC milling machine components
Module 7: CNC Programming (20h)
- G-code
- Heidenhain
- CAM Programming
Module 8: On-site module (15h)
- Manual Machining
- Programing CNC lathe machining in G-Code
- Programing CNC milling machining in Heidnehain
- CAM Programming
- Final exam
Learning Outcomes:
Upon completion of the course, participants will:
- Be familiar with advanced machining processes.
- Be familiar with CAM programs
- Demonstrate skills in programming cnc machines in G-code and Heidenhain
Assessment and Certification:
- Final exam
- Micro-credential certificate issued by AGH University
- Includes course title, learning outcomes, number of hours (60), ECTS credits (4), and final grade
- Course is registered by the responsible AGH University's faculty as a formal educational activity
LECTURERS
Prof. Paweł Paćko, Faculty of Mechanical Engineering and Robotics
Paweł Paćko is a professor at the AGH University of Krakow (Faculty of Mechanical Engineering and Robotics), specializing in wave and structural dynamics, in particular with applications to non-destructive testing, structural health monitoring, and the mechanics of advanced materials and metamaterials. He currently leads the Department of Manufacturing Systems and Laboratory of Metamaterials and Wave Dynamics at AGH, where his research focuses on the development of elastic metamaterials, including their applications in ultrafast imaging, topological properties and analog and neuromorphic computing. With over 15 years of academic and research experience, Prof. Paćko explores linear and nonlinear wave phenomena, HPC-accelerated numerical simulations and theoretical developments.
He has led and contributed to numerous international and EU-funded research projects. Prof. Paćko's scientific output includes a portfolio of over 100 peer-reviewed publications. He is also actively engaged in international collaborations and developing research partnerships with leading universities and research groups across Europe, the USA and Asia in the fields of smart materials, structural diagnostics and metamaterials.
Eng., D. Rafał Kudelski, Department of Manufacturing Systems, Faculty of Mechanical Engineering and Robotics
Rafał Kudelski is an Assistant Professor at the Manufacturing Systems, Faculty of Mechanical Engineering and Robotics, AGH University of Krakow. His research interests include conventional and unconventional machining technologies, including milling, turning, and waterjet machining. His studies encompass the machining of difficult-to-cut materials, the machining of materials with modern cutting tools, and the use of high-pressure abrasive waterjet. He specializes in CNC programming, including manual, workshop, and CAM programming. For several years, he has been a qualified trainer for Heidenhain and conducts certified programming courses at the Faculty of Mechanical Engineering and Robotics. He is a co-author of nearly 55 scientific publications in various journals.
